Technology
That Empowers
Your Craft

Printing is an offline tool for communication with customers. It has to bring out the product owner's message to its target audience exactly the way a product owner wants it to be conveyed to its customers. Vidya understands this need for “clear customer communication” and has set up a state-of-the-art printing division

• The capability to print on PET, BOPP, CPP, PE, nylon, paper etc
• Up to 9 colour printing station Rotogravure machines
• Auto registration and viscosity controls
• Simultaneous reverse and surface printing
• Supported with ESA for high-definition printing

(Two Eight colour and Two Nine colour high-speed automatic rotogravure printing lines.)

(We have in house CPP plant of Colines group machine along with die width 1750 mm and line speed of 360mpm)

The process uses a bonding agent to join two or more flexible packaging webs, the webs are made of films, aluminium foils and papers. Different technologies cover a variety of applications in flexible packaging. The lamination process not only protects the product but also extends the shelf life. Lamination for flexible packaging can be broadly divided into wet lamination, dry lamination, solvent lamination and wax lamination.

Lamination capabilities include:

• Solventless, solvent base and water-based lamination processes.
• The most combo process machine of Nordmeccanica.
• A solvent/water-based or solventless lamination is used to combine two or more layers.
• The adhesive can perform additional functions, such as resistance to chemical migration, maintaining bonds during high-temperature processing, and combining layers without adding bulk and barrier.

Our standard laminates are composite materials made from LLDPE that form the core barrier of the tube body. They help keep contents fresh and safe with multiple layers of foil.

• Standard laminates of LLDPE, foil, CPP, and Polyester are primarily used in the food industry.
• Poly-coating extrusion Lamination
• Special laminates: End-to-end from development, and testing to commercial production
• Custom web structures development: Aluminium Barrier Laminate [ABL], custom-coloured plastic laminates, holographic laminates etc as per application.

Aluminium Barrier Laminates (ABL) allow superior light, air and moisture barrier along with reduced flavour absorption in a more durable tube; suitable for pastes, ointments, creams, gels, etc.

Plastic Barrier Laminates (PBL) are particularly suitable for packaging that needs to offer strong chemical resistance whilst maintaining barrier properties. Standard laminates are offered in white or natural (clear), but speciality custom colours can also be developed.

(One high-speed dry lamination {U-Flex} and four wet lamination {Narendra Make} )

(5 Solvent-less Lamination)

(Two Extrusion Lamination {Fongkee and Raju Kohli Make} for high speed and specialised laminates)

The Blown Film process dominates the fabrication of film products in the Indian printing ink industry. The air pressure is used to expand the film and the annular die. Orms by melting into a tube with multiple distinct layers. After this, it is cooled to solidify the polymer after you expand it to the desired dimensions. Since air-cooled therefore higher crystallinity. The maximum of the adhesive packaging is dependent on blown film for better shine.

Printing ink manufacturers also send their ink for the process of blown film so that the ink used in the manufacturing of flexible packaging reflects and looks attractive when kept on the shelf. In-house facility of three-layer PE film manufacturing

Machines from Rajoo and Windsor, are equipped with auto gauge control and auto-mixing and feeding.

• In-house blown film manufacturing capability
• Infra is set up with new generation machines with auto gauge control, auto-mixing and feeding for quality consistency

Hot Foil Stamping: This applies a metallic or coloured foil onto the plastic surface using heat and pressure. It's often used for decorative purposes on packaging or for adding logos and labels.

Forming Stamping: This utilises a die to cut and shape flat plastic sheets into specific forms for blister packs, trays, or other containers.

Precision, innovation, and efficiency define our slitting services at Vidya Polymers. We offer customised slitting solutions that meet your specific requirements, guaranteeing consistent and accurate cuts for various packaging materials. Equipped with five high-speed slitting machines from reputable brands like Kody and Uflex, we offer custom slitting solutions that meet each of your specific requirements. Our advanced machinery incorporates a precise winding tension control system, ensuring consistent and accurate cuts for various packaging materials.

Our highly specialised team ensures optimal material usage and minimal waste, which leads to significant cost savings and enhanced productivity.

As a leading provider of packaging solutions in the industry, we house an advanced CPP plant featuring the cutting-edge Colines group machine with a remarkable die width of 1750 mm and an impressive line speed of 350 mpm. With our expertise, we deliver top-notch CPP films that excel in clarity, strength, and versatility, while being resistant to impact and extreme temperatures.

At Vidya, we embrace the magic of giving. It’s not merely our job; it’s our fervour. With a plethora of occasions and diverse style preferences, we recognize the importance of offering a wide range of gift presentations. Our endlessly imaginative team crafts fresh styles of gift bags, wrapping paper, and tissue paper annually. Whether you prefer classic, playful, glamorous, minimalist, trendy, or innovative designs, we have something for every occasion and every customer. Discover our vibrant collection and let Vidya transform each gift into a masterpiece.

List of Machines:

• Gravure Printing Machine: Capable of up to 8-colour registration.
• Lamination Machine: Supports water-based and solventless lamination processes.
• Roll-to-Roll Glitter Printing Machine: Features encapsulated glitter printing.
• Foil Transfer Machine: Performs both hot and cold foil transfers.
• In-house Metallizer and Holographic Machine: Specialises in metallization and holographic applications.
• Slitting Machines: Efficient for precise slitting tasks.
• Roll Wrap Winding Machine: Rewind rolls from 1.5 to 50 metres. Supports options for no cores, with stiffeners, or with cores inside the rolls. Capable of producing rolls with or without shrink wrap, and includes three reusable labels.
• Tissue Paper Sheeting Machine: Specially designed for cutting tissue paper sheets.

List of Certifications:

• Gravure Printing Certification: Ensures up to 8-colour registration precision.
• Lamination Certification: Covers water-based and solventless lamination techniques.
• Glitter Printing Certification: Validates encapsulated glitter roll-to-roll printing.
• Foil Transfer Certification: Certifies hot and cold foil transfer capabilities.
• Metallizer and Holographic Certification: Confirms in-house metallization and holographic proficiency.
• Slitting Machine Certification: Verifies precise slitting operations.
• Roll Wrap Winding Certification: Confirms the ability to rewind rolls from 1.5 to 50 metres with various configurations (no cores, with stiffeners, cores inside, with or without shrink wrap) and includes three reusable labels.
• Tissue Paper Sheeting Certification: Ensures effective tissue paper sheeting processes.

Brand owners prioritise these aspects to protect their brand and enhance product acceptance. The features offered by us not only enhance the visual appeal of packaging but also ensure brand integrity, helping products stand out and combat counterfeiting effectively.

We offer:

• Transfer embossing
• Hot stamping
• Standalone embossing and coating
• UV and hot air drying
• Customised designs and security features
• Registered or general security measures for effective anti-counterfeiting.